Basic Info.
After-sales Service
1 Year
Automatic Grade
Semiautomatic
Type
High-speed Chip Mounter
Shipping City
Shijiazhuang
Video Outgoing-Inspection
Provided
Machinery Test Report
Provided
Product Description
How many manual workers can be replaced by a pick-and-place machine?
Surface mount technology (SMT) machines have revolutionized the electronic assembly process by significantly reducing the need for manual labor. These machines are used to place tiny electronic components onto printed circuit boards (PCBs) with great precision and efficiency. Before the introduction of SMT machines, electronic components were attached to PCBs through through-hole technology. This involved manually drilling holes in the PCBs and placing the components through them, which was a tedious and time-consuming process. With the advent of SMT machines, however, this process has become much easier and faster. These machines utilize a range of technologies, such as pick-and-place systems and conveyor belts, to quickly and accurately place electronic components onto PCBs. One of the biggest advantages of SMT machines is their ability to automate the assembly process. This means that companies can significantly reduce their reliance on manual labor and save money on labor costs. Additionally, since SMT machines can work around the clock without getting tired or making mistakes, they can significantly increase production output and reduce turnaround times. Despite their advantages, SMT machines are not without their limitations. For example, they may not be suitable for assembling certain types of electronic components, such as components that require unique or unconventional shapes. Additionally, SMT machines can be expensive and require significant upfront investment. Overall, SMT machines have become an integral part of the electronic assembly process, allowing companies to significantly reduce their reliance on manual labor and increase production output. While they may not be suitable for all types of electronic components, their benefits make them a valuable tool for electronic manufacturers.
This is the answer to the How many manual workers can be replaced by a pick-and-place machine?question. Thank you for your attention to Beijing Huawei Guochuang Electronic Technology Co., LTD., we are a high quality SMT equipment supplier, can undertake OEM,ODM, source manufacturers reliable, we are looking for a global agent.
| Number of Placement Heads | 4(high-accuracy) |
| Number of IC Trays | 48 |
| Number of Feeders | 50/44(subject to 8mm feeder) |
| Positioning Accuracy | 0.01mm |
| Repeated Mounting Accuracy | 0.05mm |
| Mounting speed range of resistance | 5000-8000Pcs/h capacitance components |
| Applicable Components | resistor,capacitor,chip,lamp bead 0201-30*30mm etc. |
| Supported Maximum Area of PCB | 50*50mm-(50F)350*190mm /(44F)350*260mm |
| Feeders | electric feeder, pneumatic feeder,vibrating feeder, IC tray etc. |
| Recognition Devices | mark camera x1,fast recognition camera x4, high-precision camera x1 |
| Maximum Height of Applicable Components | ≤7mm |
| PCB Convey Mode | three-stage entry,automatic connection from left to right, automatic PCB positioning |
| Mark Positioning | manual / automatic |
| Programming Method | automatic programming after manually importing files of PCB coordinates |
| Control System | HuaweiGuochuang control system |
| Maximum Step Length of XY Axis | 629mm*679mm |
| Tracks of XY Axis | linear motion guide + Screw driver |
| Motion Mode of XY Axis | intelligent linkage of acceleration and deceleration of curve and line, integrated linear interpolation algorithm. |
Control Computer | industrial control computer with Intel high-performance processor |
Adjusting Method of Tracks | electric |
Range of Nozzle Buffer | 4.5mm |
Maximum Step Length of Z Axis | 20mm |
Range of Angle for Components | ±180° |
Motor | AC Servo Motor series |
Driver | high-speed DSP driver |
Air Supply Requirements | oil water filter,≥ 50L,dust filter and air pressure stabilizer etc. |
Vacuum Supply of Nozzle | vacuum generator integrating the high-speed vacuum burst function |
Range of Air Supply Pressure | 0.5-0.7Mpa |
OS | Independent research and development SMT intelligent OS based on Windows |
PCB requires | 3-5mm process edge in automatic mode |
Vision Display | 17-inch industrial control display |
Cable | durable flexible cable(10 million times) |
Power Supply | 220V 50/60Hz |
Average Power | 600W |
Machine Dimensions | desk machine 1140*900*900mm vertical machine 900*1140*1340mm |
Weight | (desk machine)210kg (vertical machine)280kg |
Before purchasing a machine, we must carry out a reasonable appraisal and consideration of the most essential performance. The quality and price varies vastly due to the multiple brands,so customers can't even figure out how to choose one which is most suitable for himself. And it is very necessary for you to make full preparation before purchasing.
Then how can we choose a machine suitable for ourselves?
1.Housing 2.Placement Heads 3.Pneumatic Support Bar 4.Safety shield 5.Flexible Silent Cable Carrier 6.Feeder Slots 7.Servo Motor of Y Axis 8.Ground Ball Screw of Y Axis 9.Servo Motor of X Axis 10.Linear Motion Guide of Y Axis 11.Linear Motion Guide of X Axis
12.Ground ball screw of X axis 13. 5MP HD Camera 14.1MP Fast HD Camera 15.Waiting Area 16. Mounting Area 17. Exiting Area
The R & D Department of the company is in Beijing with offices in Hangzhou and Shenzhen. In addition, we have a wide range of domestic users, and Based on the international market, we have a professional foreign trade sales team, our international market share is growing year by year. Facing the market, we do not inflate parameters, and do not exaggerate the publicity; Facing the customers, we are practical and responsible for the products. The pick and place machine produced by HuaweiGuochuang is high-end equipment used in electronic processing industry, and is mechatronics equipment which integrates motion system and software control system.Its main function is to mount the components on the circuit board.Product design is aimed at user groups who are in need of batch processing, and in order to achieve 24-hour non-stop work and continuous profitability of products, we consider the long-term non-stop work demand from the material selection, life, durability and other aspects. HuaweiGuochuang is one of the few domestic manufacturers with R & D capability. We have been engaged in SMT equipment manufacturing for ten years. Company R & D team: Software Engineer, architect, algorithm engineer, with more than 10 years of SMT R & D experience under master's degree.
FAQ:Q: How is the training?A: After buying our machines, your engineers can go to our company or it is so easy to operate.
We have English user manual and guide video to teach you how to use the machine.
The user manual will come with the machine together.
Q:Is it hard to use these machines?
A: No, not hard at all For our previous clients,
at most 2 days is enough to learn to operate the machines.
Q:Does your machines have quality certificate?
A: All of our machines have passed CE certificate, and have own paten.
Q:The Warranty of the machine?
A: One year, then the parts will be free for the buyer in the warranty.
If there is any doubt in the process of operating the machine,
pls feel free contact us. We will help you in time.
Q:English version for these machines?
A: Yes, and we will reqularly update the software for customers.
Address:
Room 515, Management Committee of Luquan Economic Development Zone, Beijing, China
Business Type:
Manufacturer/Factory
Business Range:
Manufacturing & Processing Machinery
Company Introduction:
The R & D Department of the company is in Beijing with offices in Hangzhou and Shenzhen. In addition, we have a wide range of domestic users, and Based on the international market, we have a professional foreign trade sales team, our international market share is growing year by year. Facing the market, we do not inflate parameters, and do not exaggerate the publicity; Facing the customers, we are practical and responsible for the products. The pick and place machine produced by HuaweiGuochuang is high-end equipment used in electronic processing industry, and is mechatronics equipment which integrates motion system and software control system. Its main function is to mount the components on the circuit board. Product design is aimed at user groups who are in need of batch processing, and in order to achieve 24-hour non-stop work and continuous profitability of products, we consider the long-term non-stop work demand from the material selection, life, durability and other aspects. HuaweiGuochuang is one of the few domestic manufacturers with R & D capability. We have been engaged in SMT equipment manufacturing for ten years. Company R & D team: Software Engineer, architect, algorithm engineer, with more than 10 years of SMT R & D experience under master′s degree.
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